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压榨盲孔胶辊的改进

ZHEJIANGSHANYINGZHIYEYOUXIANGONGSIMOUZHIJISHENGCHANGAOQIANGWALENGZHI, YUANLIAOWEI100%FEIZHI, BINGTIANJIAYIDINGBILIZHAJIANG (QITASHENGCHANXIANZHIJIANGPAIZHA) , ZHIZHIYEZHONGHANSHALIANGDA, DAOZHIYAZHAGUNDEMANGKONGYIMOSUN、YIDUSAI, YINGXIANGYAZHATUOSHUIXIAOLV, DAOZHICHUERYAGANDUBUGOU, YINGXIANGZHIJIDEWENDINGXINGHEGUNZIDESHIYONGSHOUMING。MUQIANZHIJISHIJICHANNENGYIJINGCHAOCHUSHEJICHANNENG15%, YIXIEZHUYAOTUOSHUISHEBEIYIJINGWUFAMANZUZHIJIZENGCHANYAOQIU, YOUQISHIYAZHABU, CHESUTISHENGZHI800m/m i nHOU, ZHIYECHUYAZHABUGANDUPIANDI, DAOZHIGANZAOBUZHENGQIYONGLIANGZENGJIA, CHENGBENZENGJIA。

综合以上因素, 通过与设备供应厂家的交流以及新技术新设备的应用, 决定改为聚氨酯包胶, 压榨辊改为盲孔加沟纹。聚氨酯材料耐磨性能好, 盲孔沟纹形式包胶增大了压榨辊的融水空间和甩水效率, 有利于提高纸幅出二压干度, 增加纸机的稳定性。通过改造前后对比发现, 纸页出压榨部干度提升, 压榨部运行负载降低, 纸机运行效率提升, 为下一步提速增产提供了保证。包胶辊参数对比

GAIZAOQIANZHIJIYIYAYAZHAGUNWEIXIANGJIAOBAOJIAOMANGKONGGUN, GAIZAOHOUBAOJIAOCAIZHIWEIJUANZHICAILIAO, XINGSHIWEIMANGKONGJIAGOUWEN, JIBENCANSHUJIANBIAO1。

KEZHI, BAOJIAOXINGSHIGAIWEIJUANZHICAIZHIHOU, ZAIYUANLAIMANGKONGDEJICHUSHANG, ZENGJIAGOUWENXINGSHI, ZHEIYANGKAIKONGLVYOU19.9%TISHENGZHI39.4%。KAIKONGLVDEZENGJIAYOUZHUYUTIGAOZHIYEZAIYAZHABUTUOSHUISULV, GAIZAOHOUJUANZHICAILIAONAIREXINGNENGTUCHU, YANZHANXINGNENGHAO, YAZHAGUNGUNTONGNEIWUXUTONGRULENGQUESHUI, ZHEIYANGHUIJIANGDIYAZHAGUNYUNXINGFUHE。

JIANGLIAONEIHUIFENDA, SHAZIDENGZAZHIDUO, BINGQIESHUIXITONGDALIANGSHIYONGHUIYONGSHUI, SUIZHESHENGCHANCHIXUYUNXING, SHALIDENGZAZHITOUGUOMAOTANJINRUDAOYAQUCHONGSAIZAIYAZHAGUNMANGKONGNEI。, MANGKONGGUNKONGYANNEIJIEGOU、DUSAIYANZHONG, YINGXIANGTUOSHUIXIAOGUO。

WEIGAIZAOHOUMANGKONGJIAGOUWENGUN, GOUWENYOULIYUJIANGKONGYANNEIZAZHISHUAICHU, BUYIJUJIDUSAIKONGYAN, KAIKONGLVZENGJIA, RONGSHUIKONGJIANJIADA, MAOTANNEIDABUFENSHUIFENHUIJINRUDAOMANGKONGYUGOUWENNEI, JINGGUOZHUANDONGSHUAICHU, TISHENGMAOTANGANDU, JINERTISHENGZHIFUGANDU。


 

 

2 实际运行参数对比

2.1 运行负荷变化情况

GAIZAOQIANYAZHAGUNGUNMIANCAIZHIWEIPUTONGXIANGJIAO, SHOUREHOUHUIBIANXING, YANZHONGHUITUOJIAO, YINGXIANGZHIJISHENGCHANYUNXING, GUNNEIBIXUJIALENGQUESHUI, JINXINGLENGQUEJIANGWEN, YIBAOZHENGBAOJIAOCENGWENDUSHIZHONG。GUNNEITIANJIALENGQUESHUIHOU, ZHONGLIANGSUIZHIZENGJIA, ZHEIYANGJIUZENGJIACHUANDONGDIANJIEWAIDEGONGLV, YOUKEYIQINGXIDIKANCHU, GAIZAOHOUBUXUYAOTIANJIALENGQUESHUIDEJUANZHIBAOJIAOGUN, YUNXINGFUZAIJIAOPUTONGXIANGJIAOGUNDI, PINGJUNDI15.5%。

2.2 出压榨部纸幅干度变化情况

KEZHI, GAIZAOQIANHOUZHIFUCHUYAZHABUGANDUTISHENG1%~2%, SUIZHEZHIFUGANDUDETISHENG, ERSHENGCHANGEDINGLIANGPINZHONGCHESUYOUTISHENG, TISHENGFUDU10~20m/m i nBUDENG, YOUXIAOTIGAOLEZHIJICHANNENG。

2.3 生产时间效率变化

。改造前纸机四个月时间效率平均值为90.8%, 在同行业瓦楞纸生产领域属于中等水平, 改造后时间效率提升至93.0%, 效果明显。

3 结论

YAZHAGUNBAOJIAOXINGSHIGAIZAOHOU, ZHIJIYUNXINGQINGKUANGGAISHANMINGXIAN。YIYAYUNXINGFUHEXIAJIANG15%, NIANJIEYUEDIANHAOFEIYONG46WANYUAN;ZHIFUCHUYAZHABUGANDUTISHENG1%~2%;ZHIJIYUNXINGXIAOLVTISHENG2.2%。



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